Metallurgy and Material Engineering
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Alloy selection & chemical composition optimization for properties achievement (customer’s specification)
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ICME (Integrated Computational Material Engineering) for material development and heat treatment optimization
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Design & implementation of control plan, including : Spectrometry Mechanical properties measurement Non destructive testing (X-Rays, Ultrasonics, Eddy currents, tomography, vision, etc …)
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Material behavior (high temperature, damage tolerance, etc.) Fractography & failure analysis (field returns, fatigue, corrosion, etc.)
Process development and optimization
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Process simulation strategy (die filling, solidification, coring, heat treatment, etc …) and prediction of mechanical properties
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Residual stress assessment and control
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Tooling strategy for life time optimization (specifications and controls), best in practice for coating and maintenance
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Definition and implementation of process control at each stage of the process: robustness OE (Operational Efficiency) Scrap reduction Equipment/machines reliability
Project Management
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Risk assessment
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Definition of the project chart/organization
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Milestones and tasks definition
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Documentation structure
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Quality structure (APQP), construction of the control plan with process FMEA (Failure Modes and Effects Analysis)
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Project review and follow up (launch readiness assessment)
Product/process development
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Implementation of a development strategy (road map) in line with customers objectives : Time, cost, quality
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Definition of the milestones and means for prototype delivery : planification
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Process development (parameters set up)
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Simultaneous engineering with customer to reach performances and meet customer’s specifications : Mechanical properties High Cycle Fatigue (HCF) Low Cycle (LCF) and Thermo mechanical (TMF) Fatigue corrosion
Process engineering and lay out concept
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Process lay-out (Melting, Coring, Casting, Finishing, Heat Treatment, Machining, etc.) and flow simulation
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Environmental constraints study and strategy for control (fume aspiration and treatment, emissions controls, etc.)
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Functional based specifications for new equipment : definition of a supplier strategy
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Design of specific equipment
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Implementation of RCM (Reliability Centered Maintenance) after Machinery FMEA (Failure Mode Analysis)
Research and Development Strategy
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Implementation of a technological watch/intelligence
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Identification of Innovation paths and definition of the road maps
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Development of academic or industrial partnerships for upstream research
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Access to specific facilities or instruments (SEM, TEM, CT Scan, etc.)
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Funding (CIR, grants)